A young small company is able to take university graduates and immediately make them productive in industrial applications. The open, positive, and enabling culture fostered by management has recently elevated and accelerated employee knowledge by providing a means to gain key fundamentals and essential concepts.
The effects of measurement dynamics are similar to the effects of controller dynamics except there are often many more sources of lags and delays and the consequences are generally more severe. Delays are the result of transportation delays and discontinuous updates from periodic sampling and cycle times in digital signals,...
The measurement provides the window into the process. Smart transmitters have made the view clearer. Installation and operating condition effects are compensated for allowing the transmitter to have an installed accuracy close to the sensor capability.
The use of the term "process dead time" can mislead us in terms of recognizing the many sources of dead time. Also we don't often take into effect the profound effect of the speed and the entry point of a disturbance into the process.
Michel Ruel, a frequent source on process control improvement in both my Control Talk Blogs and Columns, offers his concise list of the more memorable mistakes made with actuators, compressed air systems, transmitters, and variable-speed drives.
I have dug deep into my memory to add 21 more items to the list of process, mechanical, and piping design mistakes that have made our job as automation engineers more challenging and in some cases impossible. We learn the most by our mistakes.
With a little help from my friends I have come up with a list of process, mechanical, and piping design mistakes that have made our job as automation engineers more challenging and in some cases impossible. We learn the most by our mistakes.
Most process engineers were not taught how process and equipment design affect loop dynamics and performance. Many of the more demanding control applications are the result poor process dynamics. Automation engineers can help bridge the gap and be able to intelligently discuss how plant design is affecting plant performance.
Tuning has a profound effect on the practical limit to control loop performance. While the effect of execution time and filter time is often much less in comparison, these time settings can get the user into trouble depending on tuning and loop dynamics. Here is a perspective, overview, and recommendations.
The control valve and variable speed drive are the final control elements that directly affect the process by manipulating a flow. The expectation is that these elements do their job and do not adversely affect the tuning and performance of the loop.