Control and Automation Maturity Models in Brewing

Overview:

How do we choose the correct level of automation for a specific process area within the production facility? How does that facility drive a migration of its control systems to meet increasing business requirements while taking into account very real constraints around skills levels, existing equipment configuration and materials availability? These are very real questions confronting all of us today irrespective of how basic or advanced our manufacturing facilities are. This paper will present the concept of simple maturity models with regard to manufacturing control systems. It will illustrate the use of the concept through the typical stages of brewing control system complexity found within a brewing process area – from the completely manual to the fully automated configurations. It will further explore the typical business drivers which would require the move from one level to the next as well as the impacted factors to be addressed when driving a migration of the control system. Relevant international standards like S95 and S88 will also be put into context as helpful models and terminology in support of the business needs of SABMiller.

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Author: Willie Lotz, WBF

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