From calibration interval, accuracy and documentation requirements through automating calibration pressures at the plant floor, today's tools offer multiple ways to streamline maintenance and ensure performance of pressure instrumentation.05/19/2017
Process, instrument and plant engineers are challenged continuously by productivity and plant operating efficiency objectives as well as ensuring plant compliance with an ever expanding list of regulations.11/17/2014
Purge and pressurization is an alternative hazardous location protection concept that allows lesser rated equipment to be used in hazardous areas by segregating the equipment from the hazardous material.11/17/2014
How do you determine when to calibrate a flowmeter? Setting up a calibration plan that follows best practices in flow calibration.10/14/2014
Learn the secrets of advanced calibration09/22/2014
Failure to calibrate flowmeters can negatively impact performance, while calibrating too frequently can result in excessive costs without providing any benefits. So the question is, how do you determine if calibration is needed and what the frequency should be? Download this white paper to find out the answer!03/04/2014
Learn how to use multi-variable temperature/pressure calibrators for flowmeter calibration.10/22/2013
Understanding the accuracy of a given flowmeter is an important field but it can also be misleading as different specifications are used to explain how accurate a flowmeter measurement actually measures. This paper discusses the different specifications and interprets the impact of them.
Why deal with accuracy?
The reasons for dealing with flowmeter accuracy specifications are many-folded. One important reason is from an economical point of view. The more accurate a flowmeter can measure, the more money you will save as the medium is measured with only very little inaccurately.
Another reason is in terms of dosing, where a given amount of a medium is added. This must be done with a high level of precision and the accuracy is thus important in order to dose correctly. This is critical in certain industries such as in pharma or chemical.
A third reason is in terms of billing purposes. By performing with good accuracy, you know exactly how much fluid flows into the process. Thereby, you are able to determine the right price of the product and thereby bill the customers correctly.
Therefore, knowing how much that flows through your system is paramount in order to make a profitable and solid business. You need to rely on a precise measurement with good accuracy. However, good accuracy must be obtained not only in one measurement, but in all measurements independent of the time.01/21/2013
This paper will address
- Knowing when to do a pH sensor calibration versus a calibration check
- How to properly clean a pH sensor
- How to perform a pH sensor calibration
- A decision tree for step by step guidance
The phrase in the above title is actually incorrect in its sequence of wording. All pH readings are supposed to be taken and accepted only when the pH sensor is clean. After all, a contaminated pH sensor may yield an incorrect reading. So one must make sure the sensor is clean before doing a calibration. Once a pH sensor is installed in the process and operating, how do you determine when it is time to take the sensor out of the process and do a cleaning, or a calibration? Does one perform both a cleaning and a calibration or just a cleaning, or just a calibration, or does one just perform a calibration check in buffers or...?
This is something that can be quite confusing, especially when the operational practices and procedures documented by your company's Quality Control or Environmental Practices department may not be specific enough when they describe the procedure or the timing on when to conduct the pH calibration and maintenance. Inversely, the procedures may be too specific, detailing many more procedures and operations than are actually required.
In practical terms, users must develop their own maintenance and calibration schedule. This schedule is accomplished by taking the pH sensor out of the process after a set amount of time, perhaps after a day or two to perform a visual inspection of the sensor. If after inspection you find no debris or fouling on the electrode and reference surfaces with the naked eye, rinse the sensor off in distilled water and perform a buffer check.02/27/2012
Download this white paper to learn how to calculate total uncertainty of temperature calibration with a fry block and have a system that saves time, reduces costs and increases productivity.01/11/2012
The most commonly and most frequently measurable variable in industry is temperature. Every temperature measurement is different, which makes the temperature calibration process slow and expensive. While standards determine accuracy to which manufacturers must comply, they nevertheless do not determine the permanency of accuracy. Therefore, the user must be sure to verify the permanency of accuracy. If temperature is a significant measurable variable from the point of view of the process, it is necessary to calibrate the instrument and the temperature sensor.
Download this white paper to learn how to calibrate temperature instruments and why this is so important.07/14/2011
Paper is part of our everyday lives - whether in the workplace or at home. Global consumption of paper has grown 400% in the last 40 years. As manufacturing companies, our consumption of paper is far higher than it needs to be, especially given that there are technologies, software and electronic devices readily available today which render the use of paper in the workplace unnecessary. Calibrating instruments is an enormous task that consumes vast amounts of paperwork. Far too many automation companies still use paper-based calibration systems, which means they are missing out on the benefits of moving towards a paperless calibration system.
Download this white paper to learn more about the benefits of moving towards a paperless calibration system.07/14/2011
Equipment designers frequently must incorporate miniature solenoid valves into their pneumatic designs. These valves are important components of medical devices and instrumentation as well as environmental, analytical, and similar product applications. However, all too often, designers find themselves frustrated. They face compromise after compromise. Pressure for increasingly miniaturized devices complicates every step of the design and valve selection process. And missteps can wreak havoc. How do designers balance the needs for reliability, extended service life, and standards compliance against often-contradictory performance requirements such as light weight, high flow, and optimum power use?
This report consolidates the expert views of designers and manufacturers with wide experience applying miniature solenoid valves for myriad uses across multiple industries. It presents a true insider's guide to which requirements are critical for common applications. It also highlights new valve technologies that may lessen or eliminate those troubling compromises.04/11/2011
NFPA-79 is the electrical standard that has been developed by the National Fire Protection Association (NFPA) and is "intended to minimize the potential hazard of electrical shock and electrical fire hazards of industrial metalworking machine tools, woodworking machinery, plastics machinery and mass produced equipment, not portable by hand."
The National Fire Protection Association is also responsible for the National Electric Code (NEC)/ (NFPA-70).
The scope of NFPA-79 is summarized as follows: "The standard shall apply to the electrical/electronic equipment, apparatus, or systems of industrial machines operating from a nominal voltage of 600 volts or less, and commencing at the point of connection of the supply to the electrical equipment to the machine."
One of the focuses of the latest edition is to improve product safety by ensuring that appropriate types of wire and cable are used in the application with regard to current carrying capacity, temperature rating, or flammability.
As such, the guidelines for NFPA-79 compliant products are more stringent than those cables allowed by past editions.
The NFPA-79 provisions make specific reference to only two types of cable.12/13/2010
Ensuring an Accurate Result in an Analytical Instrumentation System Part 2: Calibrating the Analyzer
In many analytical instrumentation systems, the analyzer does not provide an absolute measurement. Rather, it provides a relative response based on settings established during calibration, which is a critical process subject to significant error. To calibrate an analyzer, a calibration fluid of known contents and quantities is passed through the analyzer, producing measurements of component concentration. If these measurements are not consistent with the known quantities in the calibration fluid, the analyzer is adjusted accordingly. Later, when process samples are analyzed, the accuracy of the analyzer's reading will depend on the accuracy of the calibration process. It is therefore, imperative, that we understand how error or contamination can be introduced through calibration; when calibration can - and cannot - address a perceived performance issue with the analyzer; how atmospheric pressure or temperature fluctuations can undo the work of calibration; and when and when not to calibrate.11/18/2010
The field instrumentation in process plants is beginning to come under more sophisticated metrological discipline. Most new field instruments are now smart digital instruments. One popular digital protocol is the HART (Highway Automated Remote Transducer) protocol, which shares characteristics of both analog and digital control systems.
This white paper talks about the maintenance and calibration of HART field instruments. To properly service these instruments, precision analog source/measure capability and digital communication are both required. In the past, this operation required two separate tools-a calibrator and a communicator. Now these capabilities are available in one HART documenting process calibrator. Download this white paper to learn more.03/23/2010
Customers in all industries are coming more and more under pressure to measure the cost of their utilities. Important drivers for this pressure are the rising cost of energy and various certifications according to EMAS and the ISO 14000 series. Measuring utilities has been neglected in the past and using calibrated technology is necessary for this process. However, many companies only measure their utility consumption at the custody transfer point, and these few measuring occurrences leave room for inaccuracy and poor energy management. By investing money in efficient measuring tools, is possible to set up energy monitoring systems that measure the consumption of each respective utility close to the point of use. This white paper reviews processes that can help you attain better energy management. Download now to learn more.12/14/2009
A Complete Precision Pressure Measurement Handbook Covering the Fundamentals of Pressure Measurement, Deadweight Pressure Testers, Calibration of Deadweight Testers, AMETEK's Deadweight Testers, Manometers, Secondary Comparison Pressure Standards and the Selection of a Pressure Measurement Standard.02/24/2009
This white paper/case study documents the rationale and steps for deploying a modular sample handling system solution in a moisture-sensitive process, from concept through commissioning and operational performance.07/14/2006