Category: Process Control Improvement Efficiency Tips Process Control Benefits Process Control Opportunity Assessment
Submitted by Greg McMillan on Tue, 07/01/2014 - 18:49
Here we look at how to make sure the measurement system is able to provide the analysis, metrics, and control needed for process control improvement. Also outlined is the opportunity sizing and assessment process, the use of statistical tools, the tracking down of the source of variability, and the finding...
Category: Process Control Improvement Process Control Opportunity Assessment Process Control Benefits Tips Valve Position Control
Submitted by Greg McMillan on Fri, 06/06/2014 - 21:58
The benefits from process control improvement originate from increases in process efficiency, flexibility, and capacity. Often, there is a tradeoff where an increase in flexibility or capacity is accompanied by a decrease in efficiency. Better measurements, process knowledge, online metrics, and an enhanced PID can provide a more intelligent and...
Category: Advanced Control Bias Error First Principle Models Virtual Plant Process Control Improvement Tips Process Control Benefits Process Control Opportunity Assessment
Submitted by Greg McMillan on Sat, 01/11/2014 - 15:04
What can be done besides the typical analysis for control benefits that show a setpoint can be moved closer to a constraint by reducing variability? Here we take a quick look at five things that can be done to extend this analysis to unknown effects and recognize and seek benefits...
Category: Tips Modeling Process Dynamics Dynamic Models Operator Training Systems Process Control Improvement Step Response Models System Acceptance Testing Tieback Models
Submitted by Greg McMillan on Wed, 05/15/2013 - 19:34
Here are the new sections on process modeling fundamentals for the next edition of the Guide to the Automation Book of Knowledge that is the primary resource for the ISA Certification of Automation Professionals (CAP) Program.
Category: Control Systems Manufacturing Intelligence Process Automation Advanced Control Control System Process Management Process Control Improvement Control Strategy
Submitted by Dan Miklovic on Mon, 05/13/2013 - 09:26
According to Webster control is “to exercise restraining or directing influence over” whereas manage is “to exercise executive, administrative, and supervisory direction of”. Subtle but distinctly different. While process control may be necessary to ensure safety and proper operation it is process management that makes money for t
Category: Simulation Dynamic Models First Principle Models Operator Training Systems Process Control Improvement System Acceptance Te
Submitted by Greg McMillan on Thu, 08/16/2012 - 19:38
What is the most effective type of simulation? What is the fidelity needed? How can you automatically increase fidelity? How can you help operators deal with abnormal situations? How can you have a laboratory that behaves like the real plant to learn how the process responds, demonstrate creative control solutions,...