While two of the longest-established wireless protocols based on the IEEE 802.15.4 standard, ISA100 and WirelessHART, have been up and running for many years, they’ve recently been joined by ubiquitous, mainstream protocols like Wi-Fi and Bluetooth. However, because in-the-field users always need more capabilities, they also spurred development of lower-power protocols like LoRaWAN that can send less data over often longer distances, which better suits many process applications.
“We’ve been deploying wireless for more than 15 years, and we’re a founding member of the ISA100s standard. However, in 2019-20, we also started working with LoRaWAN, and introduced our Sushi wireless sensors for monitoring vibration, and later added versions for checking pressure, temperature and steam traps,” says Steven Webster, emerging solutions product manager at Yokogawa. “We’re also extending Sushi with cloud-based solutions such as Wide Area Monitoring (WAM) and Asset Health Insight (AHI). Yokogawa also has standalone, data acquisition (DAQ) software called GA10 that comes with preinstalled artificial intelligence (AI) functions to improve predictive maintenance.”
Before implementing these innovations, Webster reports it’s still crucial for users to walk through their facilities, conduct a site survey, and test Sushi sensors and other wireless components to make sure they can deploy them properly and successfully.
“LoRaWAN leverages sub‑GHz spectrum around 900 MHz to support low‑power, long‑range communications with more consistent coverage in complex environments than higher‑frequency, wireless technologies such as 2.5 GHz Wi‑Fi,” explains Webster. “LoRaWAN is also low-power, so it can use 3.6 VDC batteries. However, it’s data rate is small, so it typically relays simple information like tag names, process variables, or GPS coordinates. It can also go longer distances if line-of-sight is available, and also benefits from one-to-one gateway connections that can help reduce latency.”